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HIWIN: The Best Partner for Upgrade and Transformation

2024/09/02 | By Andrew Hsu | HIWIN TECHNOLOGIES CORP.

In the rapidly evolving machine tool industry, where precision, efficiency, and sustainability are increasingly crucial, the integration of advanced technologies and intelligent motion control components has become indispensable. One standout innovation in this field is the HIWIN Torque Motor Rotary Table. This cutting-edge product is designed to meet the heightened complexity, precision, and production efficiency demanded by the machine tool industry today. Equipped with a water-cooled torque motor, built-in high-rigidity, and high-precision bearings, an absolute encoder, and a robust clamping system, the HIWIN Torque Motor Rotary Table offers high transmission efficiency and rapid acceleration and deceleration. This combination not only significantly enhances production efficiency but also improves the overall processing quality and efficiency in various precision machining industries.

The direct-drive transmission structure of the HIWIN Torque Motor Rotary Table distinguishes it from traditional mechanical rotary tables by eliminating mechanical transmission components such as worm gears and roller cams. This innovative design reduces mechanical wear, resulting in zero backlash and improved machining accuracy. By incorporating a Torque Motor Rotary Table, existing machining equipment can be upgraded to 3+1-axis, 4-axis, or 5-axis machines, enabling single-clamp machining and increasing overall machining efficiency and productivity. This product is particularly advantageous in operations like milling, drilling, and grinding, where precise positioning and accuracy are critical. Furthermore, in the automation industry, these rotary tables ensure precise component positioning and orientation, streamlining production processes. With their rapid acceleration and deceleration capabilities, they are ideal for high-speed operations in electronics manufacturing and 3D printing. Additionally, in the Electrical Discharge Machining (EDM) industry, the HIWIN Torque Motor Rotary Table's IP68 water protection and high rotation speed enable the machining of micro-precision parts for the semiconductor industry.

Complementing the HIWIN Torque Motor Rotary Table is the emergence of Intelligent 4.0 motion control components, which are revolutionizing the landscape of machine tool manufacturing by driving sustainability, efficiency, and competitiveness to new heights. Key among these innovations are the world’s first Intelligent 4.0 Ballscrew (i4.0BS®), Intelligent 4.0 Guideway (i4.0GW®), and Intelligent Single-Axis Robot. These components enable users to monitor the health conditions of multiple machines, plan production, and pre-schedule maintenance, aligning perfectly with ESG goals by improving productivity and reducing carbon emissions.

The integration of the HIWIN Torque Motor Rotary Table with Intelligent 4.0 motion control components enables manufacturers to achieve unprecedented levels of sustainability, efficiency, and competitiveness. The HIWIN Torque Motor Rotary Table, with its direct-drive structure, eliminates the mechanical wear and backlash associated with traditional rotary tables, ensuring high-speed, high-torque, and high-precision operations. This capability is crucial in industries with stringent standards, such as aerospace, automotive, and electronics manufacturing.

Meanwhile, Intelligent 4.0 motion control components bring a new level of sophistication to machine tool operations. Vibration diagnosis allows for early detection of potential issues, ensuring that machines operate within optimal parameters and reducing the risk of unexpected breakdowns. This results in increased uptime and more reliable production schedules, which are critical in high-demand manufacturing environments. The ability to predict the remaining useful life of components allows for better planning and resource allocation, further enhancing operational efficiency.

The synergy between the HIWIN Torque Motor Rotary Table and Intelligent 4.0 motion control components offers a comprehensive solution for modern manufacturing challenges. Together, they provide the tools necessary to achieve high precision, efficiency, and sustainability in machine tool operations. As the industry continues to evolve, these advanced technologies will play an increasingly vital role in helping manufacturers meet the demands of a competitive global market while adhering to environmental and sustainability standards. This partnership between innovative rotary tables and intelligent motion control components represents the future of machine tool manufacturing, driving forward capabilities and performance to new heights.

HIWIN TECHNOLOGIES CORP.

No. 46, 37th Rd., Taichung Industrial Park, Taichung City, Taiwan 40768

Tel: 886-4-2359-4510

Fax: 886-4-2359-4420

E-mail: business@mail.hiwin.com.tw